A novel freeze-Spray Deposition (FSD) method is described for rapid fabrication of layered composites with controlled layer thickness and uniform microstructure. The graded alumina/zirconia composites are fabricated by freeze-spray deposition of ceramic slurries followed by freeze drying. Aqueous slurries with glycerol addition are sprayed on a cooled substrate using an automated 3-D gantry system. Processing parameters such as viscosity of the ceramic slurries, composition and thickness of deposited layers as ...
A novel freeze-Spray Deposition (FSD) method is described for rapid fabrication of layered composites with controlled layer thickness and uniform microstructure. The graded alumina/zirconia composites are fabricated by freeze-spray deposition of ceramic slurries followed by freeze drying. Aqueous slurries with glycerol addition are sprayed on a cooled substrate using an automated 3-D gantry system. Processing parameters such as viscosity of the ceramic slurries, composition and thickness of deposited layers as ...