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Physics and AstronomyElectricity and Magnetism

Advanced Nondestructive Evaluation (NDE) Sensor Modeling For Multisite Inspection

Authors: Zhiwei Zeng; Yiming Deng; Satish Udpa; R Bossi; B Koltenbah; L Udpa; Liu Xin; BOEING INFORMATION SPACE AND DEFENSE SYSTEMS SEATTLE WA
 
Abstract: The Advanced Nondestructive Evaluation (NDE) Sensor Modeling for Multisite Inspection program has developed finite element models (FEM) of electromagnetic NDE for optimizing the inspection of aging aircraft structure. The program found excellent correlation between magnetic field strengths predicted by FEM analysis and experimental values in fastened airframe structure configurations. Applying the FEM analysis to magnetoresistive (MR) sensors inspection problems then provided useful insights into the many parameter effects associated with MR sensors, leading to optimized scanning predictions. The modeling and experimental analysis of the sensitivity of MR sensing for second layer cracks in thick (0.16 inch top layer) structure demonstrated improvements in signal to noise by over an order of magnitude compared the currently applied conventional eddy current method. This result provided a quantitative evaluation of the MR sensor inspection method and validated the significant improvements in inspection capability that can be achieved in the MR mobile automated ultrasonic scanner (MAUS) implementation program.

Limitations: APPROVED FOR PUBLIC RELEASE
Description: Final rept. 10 Feb 2006-19 Oct 2008
Pages: 167
Report Date: Oct-2008
Contract Number: FA8650-06-C-5210 FA865006C5210
Report Number: A476694
Keywords relating to this report:
*DETECTORS
*ELECTROMAGNETIC PROPERTIES
*MAGNETORESISTANCE
*NONDESTRUCTIVE TESTING
AGING_MATERIALS_
AIRCRAFT
AIRFRAMES
CONFIGURATIONS
CRACKS
FIELD INTENSITY
INSPECTION
MAGNETIC FIELDS
MATHEMATICAL MODELS
OPTIMIZATION
PREDICTIONS
SCANNING
SIGNAL TO NOISE RATIO
TEST AND EVALUATION
ULTRASONICS
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