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Effect of Melt Flow Index on the Impact Resistance, Dimensional Variation, and Mechanical Properties of Injection Molded Polycarbonate

Authors: Marc A. Huelsman; Geoffrey J. Frank; Kevin P. Roach; William R. Braisted; DAYTON UNIV OH RESEARCH INST
Abstract:
Recent advances in manufacturing technologies permit the production of large plastic components by injection molding. The techniques required to manufacture aircraft transparencies by injection molding are currently being developed as part of the Frameless Transparency Program. To evaluate the effect of melt flow index (MFI) on the behavior of injection molded material, panels were molded from Dow Calibre 300 resin with various MFIs. Some of the panels were dimensionally mapped to evaluate the effects of MFI variation on shrinkage. Tensile tests performed on coupons cut from the panels were used to evaluate the effect of MFI variation on strength and elongation. Birdstrike tests on the panels were used to evaluate the effect of NFI variation on impact resistance. Results and conclusions of the test programs are presented. (MM)

Limitations: APPROVED FOR PUBLIC RELEASE
Description: Final rept. 1 Aug 92-1 May 93
Pages: 267
Report Date: FEB 94
Contract Number: F33616-92-C-3404
Report Number: A264792
Keywords relating to this report:
AIRCRAFT
BIRD STRIKES
ELONGATION
FINITE ELEMENT ANALYSIS
IMPACT STRENGTH
INDEXES
INJECTION MOLDING
LAMINATES
MANUFACTURING
MELTS
MOLDING MATERIALS
PLASTICS
POLYCARBONATES
SHIELDING
SHRINKAGE
STRENGTH MECHANICS
STRESS STRAIN RELATIONS
TENSILE PROPERTIES
TENSILE TESTERS
TEST AND EVALUATION
TRANSPARENCIES
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