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Energy and Power ProductionEnergy Storage

Development of Cellulose Flywheel Rotors

Authors: Arthur G. Erdman; David L. Hagan; Darrell A. Frohrib; SANDIA NATIONAL LABS LIVERMORE CA
Abstract:
The primary tasks addressed were: (1) The design and development of durable hub-to-rotor attachments and the balancing and vibrational analysis of the resulting hub-rotor systems; (2) Measuring and analyzing the strength distributions and durabilities of different types of plywood and of hub-rotor systems. In accomplishing these tasks, a new metallic-hub to cellulosic rotor bonding attachment was designed which utilizes a flexible scalloped metal-band in lieu of the traditional elastomeric layers to accommodate the differential strain between rotor and hub. With the objective of eliminating the need for adding or removing mass to balance rotors, a self-centering dynamic balancer was designed to automatically locate the inertial axis of a rotor. Attaching the hubs and shafts concentric and parallel with the inertial axis will accomplish the balancing of the rotor during assembly. In analyzing rotor vibrations, a nondimensional design parameter was derived which correlates the support flexibility required to the useable strength and length of the rotor for a useful operating range above the transverse critical frequency. The tensile strengths of conventional Finnish birch plywood were measured in three directions using material equilibrated at 50% relative humidity and vacuum-dried material. Similar measurements of custom-made, hexagonal, yellow birch plywood showed double the mid-ply strengths. The standard deviation of the measured strengths and the drop in mean strength with vacuum drying were both on the order of 10%. High resolution (0.01%) microprocessor data acquisition equipment was assembled to monitor tensile tests.

Limitations: APPROVED FOR PUBLIC RELEASE
Description: Final rept.
Pages: 106
Report Date: FEB 80
Contract Number: DE-AC04-76DP00789
Report Number: A023103
Keywords relating to this report:
ACOUSTIC EMISSIONS
ACOUSTIC WAVES
ASSEMBLY
ATTACHMENT
BALANCE
BONDING
CELLULOSIC RESINS
CIRCUITS
DATA ACQUISITION
DATA PROCESSING EQUIPMENT
DESIGN CRITERIA
DIGITAL SYSTEMS
DRYING
ENERGY STORAGE
FATIGUE TESTS(MECHANICS)
FLYWHEELS
FREQUENCY
HIGH RESOLUTION
INERTIAL SYSTEMS
LENGTH
LOAD DISTRIBUTION
MASS
MEAN
MICROPROCESSORS
ORIENTATION(DIRECTION)
PLYWOOD
ROTORS
STANDARD DEVIATION
TENSILE PROPERTIES
TENSILE STRENGTH
TEST AND EVALUATION
TRANSVERSE
VACUUM
VIBRATION
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